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Void Fill Systems from Sealed Air

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Hughes offers a variety of fast, easy-to-use protective packaging systems that deliver air-filled cushions or paper cushioning on demand. Ideal for workstation or on-line applications, our air-filled cushions provide excellent protection and efficient void fill while reducing material and shipping costs. Our paper cushioning system, PackTiger™, is built to last and is ideal for workstations. Click on the air-filled cushion model below to learn more.



Fill-Air® NTS Table Side Packaging System

Fill-Air® NTS Table Side Packaging System

This air-filled cushion system is a simple solution for space-saving inflatable packaging. It is small enough to fit easily beside or behind any packaging workbench and can create enough Fill-Air® inflatable air cushions to meet the demands of virtually any packaging operation.

  • Easy To Use - Just turn it on - there are no adjustments.
  • All Electric - Uses a standard 110 volt outlet. No shop air required.
  • Compact - Easily fits into any packaging operation freeing up packing table space.
  • Automated Inflation Provides On-Demand Cushions - Auto-replenishment mode automatically keeps the cushion bin full, ensuring cushions are readily available when packers need them.
  • Easy to Load - Roll of film is easily loaded, maximizing up time.
  • Assured Customer Appeal - Clear inflatable cushions create clean, neat packages. No messy and bulky void fill materials.
   

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Fill-Air® 1000 Inflatable Packaging System

Fill-Air® 1000 Inflatable Packaging System

A compact, versatile system

  • Easy To Install - Free standing, mobile unit requires only a standard 110 volt, 15 amp outlet and minimum 80 psi air supply.
  • Easy to Use - Only minimum operator training required.
  • Patented Sealing Technology - Ensure leak proof seals in every cushion.
  • Controlled Inflation Process - Maintains uniform pressure within each cushion for consistent product protection.
  • Uni-Locking Core - Works as an anti-lock brake mechanism to provide optimum web tension and material usage.
  • Uni-Locking Roll Guides - Lock the roll in place for precise web tracking and consistent inflation features.
  • Advanced Multi-Function Keypad - Enables the operator to custom program frequently used bag sizes in nine languages.
  • Tool-Less Design - Allows the system to be serviced without the need for tools
   

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Fill-Air® 2000 Inflatable Packaging System

Fill-Air® 2000 Inflatable Packaging System

The fastest, all-electric inflatable void-fill packaging solution on the market
This versatile system creates variable cushion sizes with unmatched speed and ease of use. The Fill-Air® 2000 system creates inflatable packaging on demand at a speed of up to 200 cushions per minute, making the system ideal for companies with a high volume packaging operation.

  • Variable cushion sizes - creates cushions in six different sizes, with the ability to change between 4" and 8" lengths at the touch of a button. Unique sizes, such as the 12" x 4" cushion, fill small voids more efficiently.
  • Easy to use, easy to maintain - features a user-friendly control pad, allowing operators to quickly select ideal cushion size for their application. Landscape orientation of cushions adds convenience and optimizes material usage. Maintenance is quick and easy, with tool-less sealing components that snap into place.
  • Ideal for on-line applications - All-electric system is easily placeable because no shop air is required. Auto-replenishment sensor keeps cushion supply steady, ensuring that material is readily available. Dispensing arm allows the operator to position the flow of material directly above the cartons to be packed.
  • Increase Productivity, Reduce Systems - One Fill-Air® 2000 system can support multiple packaging stations or multiple packaging lines. Material can be collected in bins and distributed to packaging stations, or it can be conveyed through a Sealed Air engineered overhead delivery system. Likewise, multiple packaging lines can converge into a single, centralized line serviced by one Fill-Air® 2000 system.
   

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Simple Drop System

Simple Drop System

This easy-to-use dispensing system provides multiple operators with an automated solution that mechanically transfers inflated air cushions from any standard Fill-Air® system into an overhead bin. The Simple Drop System helps increase packaging efficiency, especially when streamlining the packaging process.

  • Quick, cost effective solution for mid-volume users with multiple packers at one pack station
  • Supplies one or more operators with inflated cushions and is customizable for single or multiple packaging stations
  • Location of the overhead bin maximizes available floor space in the packaging area
  • Easy to maintain with very few service parts
  • Inflatable equipment is located on the ground so operators can quickly and easily change the supply roll or service the equipment.
  • Compatible with standard Fill-Air® systems
   

How It Works
Operator loads the system initially by feeding the packaging material from the inflatable system into the vertical feed module. Cushions are automatically conveyed upward to fill the overhead bin System automatically monitors the amount of material in the bin and delivers inflated material when the supply is low

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FillTeck™ Inflatable Packaging

FillTeck™ Inflatable Packaging
FillTeck™ Inflatable Packaging

This versatile, cost-efficient system produces adjustable height air cushions for various sized applications. FillTeck™ packaging is produced on-demand with limited operator involvement. Clear inflatable air cushions created by the system can be re-used for an added eco-friendly benefit. The system provides excellent protection with minimum material storage space required, reduces shipping costs due to lightweight packaging material and offers clean, professional looking packages.

Features

  • Perforated material allows operator to create cushions in different sizes and shapes Quilt option creates one, two or four cushions across (see photo detail)
  • Allows operator to quickly and easily change lengths of cushions to adjust for each product packaged
  • Produces up to 18 feet per minute, depending on cushion size
  • Choice of four film types for a variety of applications
    • Standard Performance Films
    • Plus Performance Films
    • X Films (extremely high performance/high loading film)
    • Anti-static Plus Performance Films
   

Equipment Options
Two equipment systems are available according to film width required. Both systems have the capability to create cushions of any length. Each versatile system offers a quilt option that creates one, two or four cushions across. The machine can either perforate or cut the film down the middle when dispensed.

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NewAir I.B.® Bubble Packaging Systems

On-site, On-Demand, High Performance Cushioning with Optimum Flexibility
NewAir I.B.® packaging systems automatically inflate and dispense patented Barrier Bubble® cushioning material whenever and wherever you need it. Designed to withstand the rigors of today’s global shipping environments, NewAir I.B.® inflatable bubble material maintains its excellent cushioning properties throughout the entire shipping cycle.

   
  • Fast & flexible: - Dispenses up to 40 square feet of inflatable cushioning per minute; adapts to any work cell environment
  • All electric - Powered by a standard 110 volt outlet
  • Completely portable - No shop air required
  • Easy to operate - Just plug it in, power it up, load a roll of film and let it run. A dedicated operator is not required. An auto-replenishment sensor keeps the portable bin filled for on-demand packaging.
  • Cost effective, saves space - Frees up valuable warehouse space. Makes the equivalent of a tractor-trailer load of traditional air cellular materials with just 32 rolls of our 1500´ film

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NewAir I.B.® 200 Bubble Cushioning System

NewAir I.B.® 200 Bubble Cushioning System

Small to medium volume operations
Dispenses 21 square feet of inflatable cushioning per minute

   

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NewAir I.B.® 600 Bubble Cushioning System

NewAir I.B.® 600 Bubble Cushioning System

High-volume, high-throughput operations
Dispenses 40 square feet of inflatable bubble cushioning per minute

   

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PackTiger™ Paper Cushioning System

PackTiger™ Paper Cushioning System

The Best Choice for Protective Paper Packaging

  • Create Paper Packaging at Unrivaled Speeds - Capitalizing on Swiss design and engineering, the PackTiger™ paper cushioning system creates custom-length paper pads at up to 150 per minute - making it the fastest paper system on the market.
  • Versatile - The PackTiger™ system can be used in a variety of packaging techniques, including cushioning and blocking and bracing.
  • Environmental Stewardship - The PackTiger™ paper cushioning system is environmentally responsible with TigerPad™ material, which the enduser can easily reuse or recycle upon receipt of shipment. A patented, single-motor design results in lower power consumptions than other paper systems. Finally, since the paper material is lofted, strong and durable, less material is required to provide "more" protective packaging performance for a wide variety of product applications.
  • Dependable and Durable - Built to last, the PackTiger™ system requires minimal service, which means greater uptime and a more profitable packaging operation.
  • Effortlessly Integrates into Your Current Operation - The PackTiger™ system is ideal for workstations, as materials can be taken straight from the system, or batched into bins. Equipped with a foot pedal and remote keypad this system is also ideal for online operations. With a smaller size than that of traditional paper packaging systems, the portable PackTiger™ system is easy to position anywhere.
   

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Order, buy Void Fill Systems from Hughes. Hughes can help you determine which of our Sealed Air void fill systems would work best in your packaging environment. Contact a Hughes Sales Representative for assistance.

 
 

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